Experiment reveals secret to maximizing microwave popcorn—Part one: Setup
Posted by mark in design of experiments, Uncategorized on December 27, 2020
Energized by a new tool in Design-Expert® software (DX) for modeling counts (to be discussed in Part 2—Analysis of results), I laid out a design of experiment (DOE) aimed at reducing the number of unpopped kernels (UPK) from microwaved popcorn. I figured that counting the UPKs would be a far more precise measure of popcorn loss than weighing them, as done in this prior study by me and my son Hank).
My new experiment varied the following two factors in a replicated, full, multilevel, categorical design done with my General Electric (GE) Spacemaker microwave oven:
A. Preheat with 1 cup of water at 1 minute on high, No [L1] vs Yes [L2]
B. Timing, GE default [L1] vs GE++ [L2] vs Popcorn Expert app [L3]
I tested the preheating (factor A) before and found it to be unproductive. However, after seeing it on this list of microwave ‘hacks’, I decided to try again. Perhaps my more precise measuring of UPK might show preheating to be of some help after all.
The timing alternatives (factor B) came about when I discovered Popcorn Expert AI Cooking Assistant for systematically applying the #1 hack—the two-second rule: When this much time passes between pops, stop.
By the way, I also tried the third hack—pouring the popcorn into a covered glass bowl, but that failed completely—causing a very alarming “SENSOR ERROR”. It turns out that the GE Spacemaker uses humidity to determine when your popcorn is done. The plastic cover prevented moisture from escaping. Oops! Next time I try this it will be with a perforated lid.
While researching the user manual for the first time since buying the Spacemaker 15 years ago (engineers rarely read instructions) and learning about the humidity angle for the first time, I also found out that pressing 9 twice after beginning the popcorn cook added 20 and then 10 more seconds (++) at the end.
The original experiment-design of 12 runs (2×3 replicated) was laid out in a randomized recipe sheet by DX, all of them done using 3 ounce bags of Jolly Time, Simply Popped Sea Salt microwave popcorn. Due to a few mistakes by the machine operator (me) misreading the run sheet, two extra runs got added—no harm done: more being better for statistical power.

Part 2 of this two-part blog will delve into the analysis details, but it became readily apparent from a one-to-one comparison that the default popcorn setting of my GE microwave came up far short of Popcorn Expert for reducing UPK. However, the “++” adjustment closed the gap, as you will see.
To be continued…
New study reveals the benefits of being a bad wrapper
My wife Karen pulled a good trick on me this weekend. While surrounded with gifts for our very large family (now including 9 grandchildren), she asked “would you like to help me with wrapping?” Ha ha. At the beginning of our nearly half-century together, I taped comics from the Sunday paper around my gifts to her—pathetic but colorful. When Hallmark introduced handled gift bags in 1987, my presentation improved greatly with little effort required other than finding a suitable size and decor—thank goodness.
The ribbons! The wrappings! The tags! And the tinsel! The trimmings! The trappings!
Dr. Seuss
However, I may need to give wrapping another go after seeing this scientific study on gift wrapping that reveals why presents should look messy. It turns out that family and friends prefer sloppily wrapped gifts significantly more than those neatly trimmed. So it seems that my lack of talent in anything crafty is a strong point. Ha ha. (Last laugh.)
Cheers!
Genius dog challenges boggle the mind
Due to the social distancing necessitated by the current pandemic, dogs have become more valuable than ever for their devoted companionship. I have enjoyed owning a number of dogs throughout my life—observing a remarkable range in their intelligence, even within the same breeds. However, I doubt that even the smartest of my canines ever came close to six genius dogs now competing for this world championship in Budapest. They qualified by knowing the names of at least 10 objects. The winner, to be crowned later this month, will need to identify 12 toys with only a week of training.
This feat of memory and recognition seemed impressive by my meager experience with dogs (and limited talent for training them). However, it turns out that a Border Collie named Chaser, who passed away a year ago, knew over 1000 nouns. Incredible! In 2018, he and his owner and trainer, John Pilley, were put to a randomized test (with a surprising twist!) for PBS Nova by Neil deGrasse Tyson. Watch the 6-minute video: You will be amazed.
Raisin Bran sun wearing sunglasses and other shady “alternate memories”
Your mind plays many frustrating tricks. For example, as I detailed in How to arrest what’s-his-name’s [Ebbinghaus] forgetting curve, the brain purges valuable information far too quickly. A fellow statistical trainer recently refreshed my memory of the forgetting curve—citing this study that replicated the original experimental results from Ebbinghaus.
Coincidentally, I watched Friday’s episode of the quirky new “How to With John Wilson” HBO show*, which featured widely shared alternate (false!) memories such as:
- The Raisin Bran sun wearing sunglasses
- Stouffer’s Stove Top Stuffing mix
- Mandela dying in prison.
The last common misconception spawned a growing belief in what became known as the “Mandela Effect”. Check out this list with hundreds of other alternate memories and see if some resonate with your recollection. If so, you may be living in an alternate universe!
The “Mandela Effect” really plays tricks with your mind with memories that never happened but seem as if they did. However, it may not be evidence of a multiverse, but rather more mundane mental mistakes explained here by Healthline.
Never mind the Mandela Effect, the memory lapse that works for me is the forgetting curve—it doing its magic on the year of 2020.
“Forgetfulness is a form of freedom.”
― Kahlil Gibran
* Reviewed highly here by Vulture.
Moving averages creating coronavirus confusion
Posted by mark in Uncategorized, Wellness on October 26, 2020
The statistics being reported on Covid-19 keep pouring in—far too much information by my reckoning. Per the nation’s top infectious disease expert, Dr. Anthony Fauci, I focus on positivity rates as a predictor of the ups and down of the coronavirus. However, the calculations for even this one statistic cause a great deal of controversy, especially in times like now with rising cases of Covid-19.
For example, as reported by The Las Vegas Review-Journal last week, positivity rates for the Nevada now vary by an astounding five-fold range depending on the source of the statistics. It doesn’t help that the State went from 7-day to 14-day moving averages, thus dampening down an upsurge.
“We’re trying to get that trend to be as smooth as possible, so that an end user can look at it and really follow that line and understand what’s happening.”
State of Nevada Chief Biostatistician Kyra Morgan, Nevada changed how it measures COVID’s impact. Here’s why., The Las Vegas Review-Journal, 10/22/20
My preference is 7 days over 14 days, but, in any case, I would always like to see the raw data graphed along with the smoothed curves. The Georgia Rural Health Innovation Center provided an enlightening primer on moving averages this summer just as State Covid-19 cases spiked. Notice how the 7-day averaging takes out most of the noise in the data. The 14-day approach goes a bit too far in my opinion—blunting the spike at the end.
I advise that you pay attention to the nuances behind Covid-19 statistics, in particular the moving averages and how they get shifted from time to time.
PS My favorite method for smoothing is exponentially weighted moving averages. See it explained at this NIST Engineering Statistics Handbook post. It is quite easy to generate with a simple spreadsheet. With a smoothing constant of 0.2 (my preference) you get an averaging similar to a moving average of 5 periods, but it is far more responsive to more current results.
Twenty declared plenty: How slow will we go?
As reported earlier this week by the Center of the American Experiment, motorists face a new 20 mph speed limit in Minneapolis and St. Paul. City authorities figure on a significant reduction in neighborhood traffic fatalities, based on the statistic that a person hit at 35 mph is three times as likely to die as someone hit at 25 mph (they are reducing limits another 5 mph to 20 mph out of an abundance of caution, presumably). Prior to a new law that came into effect a year ago, the Minnesota Department of Transportation (MnDOT) set speed limits based on engineering and traffic studies. But now cities need not involve MnDOT when setting traffic laws for residential streets.*
The lowering of speed limits in the Twin Cities follows a trend in USA metro areas from coast to coast as evidenced by this Seattle Department of Transportation post last December (check out the animated graphic showing how a person’s chance of surviving being hit by a car decreases drastically with faster speeds).
My thoughts:
- If 20 mph on residential streets got enforced, that would be a relief for those like me with young children at home (grandchildren in my case). However, I doubt this will happen, especially with cutbacks in police after the troubles in Minneapolis earlier this year. The lower limits will only work with plentiful speed bumps (more appropriately known as “sleeping policemen” in UK).
- Being an engineer, I worry about taking experts on traffic safety out of the loop in favor of politicians making sweeping edicts with no regard for varying factors for individual streets.
- What are the economic trade-offs of the added time needed to travel at slower speeds versus the increased safety? Is 20 mph optimal?
“Typically, drivers travel 8 to 10 mph above the posted speed limit with a perception that the posted speed limit is a minimum, not a maximum [and] when the posted speed limit is reduced, drivers do not obey the new limit or even pay attention to it unless there is significant enforcement.”
Research Brief: Review of Current Practices for Setting Posted Speed Limits, April 2019, AAA Foundation for Traffic Safety.
One thing for sure, I find it excruciating to drive at 20 mph for any distance. The seems to slow to me.
*Focus on New Laws: Cities Authorized to Set Certain Speed Limits, July 22, 2019, League of Minnesota Cities.
Statisticians earn residuals by airing errors
Posted by mark in design of experiments, pop on October 10, 2020
A new book by David S. Salsburg provides a series of Cautionary Tales in Designed Experiments. Salsburg wrote the classic The Lady Tasting Tea, which I read with great delight. I passed along the titular story (quite amazing!) in a book review (article #4) for the July 2004 DOE FAQ Alert.
Salsburg’s cautionary tales offer a quick read with minimal mathematics on what can go wrong with poorly designed or badly managed experiments—mainly medical. I especially liked his story of the Lanarkshire Milk Experiment of 1930, which attempted to test whether pasteurization removed all the “good”. Another funny bit from Salsburg, also related in The Lady Tasting Tea and passed only by me in my review, stems from his time doing clinical research at Pfizer when a manager complained about him making too many “errors”. He changed this statistical term to “residuals” to make everyone happy.
With all the controversy now about clinical trials of Covid-19 vaccines and the associated politics, Cautionary Tales in Designed Experiments offers a welcome look with a light touch at how far science progressed over the past century in their experimental protocols.
“It is the well-designed randomized experiment that provides the final ‘proof’ of the finding. The terminology often differs from field to field. Atomic physicists look for “six sigma” deviations, structure-activity chemists look for a high percentage of variance accounted for, and medical scientists describe the “specificity” and “sensitivity” of measurements. But all of it starts with statistically based design of experiments.”
David S. Salsburg, conclusion to Cautionary Tales in Designed Experiments
Engineer detects “soul crushing” patterns in “A Million Random Digits”
Posted by mark in Basic stats & math, Uncategorized on September 27, 2020
Randomization provides an essential hedge against time-related lurking variables, such as increasing temperature and humidity. It made all the difference for me succeeding with my first designed experiment on a high-pressure reactor placed outdoors for safety reasons.
Back then I made use of several methods for randomization:
- Flipping open a telephone directory and reading off the last four digits of listings
- Pulling out number from pieces of paper put in my hard hat (easiest approach)
- Using a table of random numbers.
All of these methods seem quaint with the ubiquity of random-number generators.* However, this past spring at the height of the pandemic quarantine, a software engineer Gary Briggs of Rand combatted boredom by bearing down on his company’s landmark 1955 compilation of “A Million Random Digits with 100,000 Normal Deviates”.**
“Rand legend has it that a submarine commander used the book to set unpredictable courses to dodge enemy ships.”
Wall Street Journal
As reported here by the Wall Street Journal (9/24/20), Briggs discovered “soul crushing” flaws.
No worries, though, Rand promises to remedy the mistakes in their online edition of the book — worth a look if only for the enlightening foreword.
* Design-Expert® software generates random run orders via code based on the Mersenne Twister. For a view of leading edge technology, see the report last week (9/21/20) by HPC Wire on IBM, CQC Enable Cloud-based Quantum Random Number Generation.
**For a few good laughs, see these Amazon customer reviews.
Magic of multifactor testing revealed by fun physics experiment: Part Three—the details and data
Posted by mark in design of experiments, Education, Uncategorized on September 2, 2020
Detail on factors:
- Ball type (bought for $3.50 each from Five Below (www.fivebelow.com)):
- 4 inch, 41 g, hollow, licensed (Marvel Spiderman) playball from Hedstrom (Ashland, OH)
- 4 inch, 159 g, energy high bounce ball from PPNC (Yorba Linda, CA)
- Temperature (equilibrated by storing overnight or longer):
- Freezer at about -4 F
- Room at 72 to 76 F with differing levels of humidity
- Drop height (released by hand):
- 3 feet
- 6 feet
- Floor surface:
- Oak hardwood
- Rubber, 3/4″ thick, Anti Fatigue Comfort Floor Mat by Sky Mats (www.skymats.com)
Measurement:
Measurements done with Android PhyPhox app “(In)Elastic”. Record T1 and H1, time and height (calculated) of first bounce. As a check note H0, the estimated drop height—this is already known (specified by factor C low and high levels).
Data:
| Std # | Run # | A: Ball type | B: Temp deg F | C: Height feet | D: Floor type | Time seconds | Height centimeters |
| 1 | 16 | Hollow | Room | 3 | Wood | 0.618 | 46.85 |
| 2 | 6 | Solid | Room | 3 | Wood | 0.778 | 74.14 |
| 3 | 3 | Hollow | Freezer | 3 | Wood | 0.510 | 31.91 |
| 4 | 12 | Solid | Freezer | 3 | Wood | 0.326 | 13.02 |
| 5 | 8 | Hollow | Room | 6 | Wood | 0.829 | 84.33 |
| 6 | 14 | Solid | Room | 6 | Wood | 1.119 | 153.54 |
| 7 | 1 | Hollow | Freezer | 6 | Wood | 0.677 | 56.17 |
| 8 | 4 | Solid | Freezer | 6 | Wood | 0.481 | 28.34 |
| 9 | 5 | Hollow | Room | 3 | Rubber | 0.598 | 43.92 |
| 10 | 10 | Solid | Room | 3 | Rubber | 0.735 | 66.17 |
| 11 | 2 | Hollow | Freezer | 3 | Rubber | 0.559 | 38.27 |
| 12 | 7 | Solid | Freezer | 3 | Rubber | 0.478 | 28.03 |
| 13 | 15 | Hollow | Room | 6 | Rubber | 0.788 | 76.12 |
| 14 | 11 | Solid | Room | 6 | Rubber | 0.945 | 109.59 |
| 15 | 9 | Hollow | Freezer | 6 | Rubber | 0.719 | 63.43 |
| 16 | 13 | Solid | Freezer | 6 | Rubber | 0.693 | 58.96 |
Observations:
- Run 7: First drop produced result >2 sec with
height of 494 cm. This is >16 feet! Obviously something went wrong. My guess
is that the mic on my phone is having trouble picking up the sound of the
softer solid ball and missed a bounce or two. In any case, I redid the bounce.
- Starting run 8, I will record Height 0 in Comments as a check against bad readings.
- Run 8: Had to drop 3 times to get time
registered due to such small, quiet and quick bounces.
- Could have tried changing setting for threshold provided by the (In)Elastic app.
- Run 14: Showing as outlier for height so it was re-run. Results came out nearly the same 1.123 s (vs 1.119 s) and 154.62 cm (vs 153.54). After transforming by square root these results fell into line. This makes sense by physics being that distance for is a function of time squared.
Suggestions for future:
- Rather than drop the balls by eye from a mark on the wall, do so from a more precise mechanism to be more consistent and precise for height
- Adjust up for 3/4″ loss in height of drop due to thickness of mat
- Drop multiple times for each run and trim off outliers before averaging (or use median result)
- Record room temp to nearest degree
Magic of multifactor testing revealed by fun physics experiment: Part Two—the amazing results
Posted by mark in design of experiments, Uncategorized on August 31, 2020
The 2020 pandemic provided a perfect opportunity to spend time doing my favorite thing: Experimenting!
Read Part One of this three-part blog to learn what inspired me to investigate the impact of the following four factors on the bounciness of elastic spheroids:
A. Ball type: Hollow or Solid
B. Temperature: Room vs Freezer
C. Drop height: 3 vs 6 feet
D. Floor surface: Hardwood vs Rubber
Design-Expert® software (DX) provides the astonishing result: Neither the type of ball (factor A) nor the differing surfaces (factor D) produced significant main effects on first-bounce time (directly related to height per physics). I will now explain.
Let’s begin with the Pareto Chart of effects on bounce time (scaled to t-values).

First observe the main effects of A (ball type) and D (floor surface) falling far below the t-Value Limit: They are insignificant (p>>0.05). Weird!
Next, skipping by the main effect of factor B (temperature) for now (I will get back to that shortly), notice that C—the drop height—towers high above the more conservative Bonferroni Limit: The main effect of drop height is very significant. The orange shading indicates that increasing drop height creates a positive effect—it increases the bounce time. This makes perfect sense based on physics (and common knowledge).
Now look at a multi-view Model Graphs for all four main effects.
The plot at the lower left shows how the bounce time increased with height. The least-significant-difference ‘dumbbells’ at either end do not overlap. Therefore, the increase is significant (p<0.05). The slope quantifies the effect—very useful for engineering purposes.
However, as DX makes clear by its warnings, the other three main effects, A, B and D, must be approached with great caution because they interact with each other. The AB and BD interactions will tell the true story of the complex relationship of ball type (A), their temperature (B) and the floor material (D).
See by the interaction plot how the effect of ball type depends on the temperature. At room temperature (the top red line), going from the hollow to the solid ball produces a significant increase in bounce time. However, after being frozen, the balls behaved completely opposite—hollow beating solid (bottom green line). These opposing effects caused the main effect of ball type (factor A) to cancel!

Incredibly (I’ve never seen anything like this!), the same thing happened with the floor surface: The main effect of floor type got washed out by the opposite effects caused by changing temperature from room (ambient) to that in the freezer (below 0 degrees F).

Changing one factor at a time (OFAT) in this elastic spheroid experiment leads to a complete fail. Only by going to the multifactor testing approach of statistical DOE (design of experiments) can researchers reveal breakthrough interactions. Furthermore, by varying factors in parallel, DOE reveals effects far faster than OFAT.
If you still practice old-fashioned scientific methods, give DOE a try. You will surely come out far ahead of your OFAT competitors.
P.S. Details on elastic-spheroid experiments procedures will be laid out in Part 3 of this series.